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Tirupur Knitwear Cluster

The Tirupur knitwear cluster started in 1920. The first consignment was made in 1974. But it was only in the early 1990s that the momentum for export actually started. The growth is attributed to the visionaries who founded the Tirupur Exporters Association (TEA) to solve the problems faced by the industry. The total value of exports from Tirupur touched Rs 11,000 crore in 2007, from Rs 290 crore in 1990.
The areas in which the ICT intervention has been seen to be quite useful at the Tirupur cluster are: production scheduling, capacity planning, order management, costing, resource planning, skill management, sampling, production and inventory management. But overall, according to Project Vikas’s survey, it was found that there were huge gaps in the use of ICT technology in some areas like merchandising, designing, supply chain management and customer relations.
This cluster seemed more conscious about spending on ICT in keeping a watch on the quality standards, as on the source supplies of exporters from the standardised exports. The study also found that people had limited knowledge on the latest technologies used like e-commerce, data warehousing etc. It was also found that there is limited ICT “vision” for a proper integrated business.
Unlike the large firms in the Tirupur cluster, many of the MSMEs need strong support. The most common obstacle that was felt during the implementation of ICT technology in the cluster was the delay in the installation of systems due to restricted availability of local software vendors who are mainly based at Chennai, Coimbatore or Bangalore.
Unlike the large firms in the Tirupur cluster, many of the MSMEs need strong support. The most common obstacle that was felt during the implementation of ICT technology in the cluster was the delay in the installation of systems due to restricted availability of local software vendors who are mainly based at Chennai, Coimbatore or Bangalore.
Challenges
In the future scenario, when buyers will have a wide range of choices, it will become imperative to reduce expensive inventories and also to evolve innovative methods to electronically connect the entire value chain from fabric sourcing to manufacturing of garments, from accessories to the integration of these to the final sales. This calls for some critical strategies for all the cluster manufacturers to develop business processes that would manage and implement e-technologies competently in order to meet the demands.
Project Vikas Initiatives
Project Vikas has planned a number of initiatives to tackle these challenges. Under the project, sensitisation programmes are being conducted to help enterprises understand how the challenges before them can be well addressed through use of ICTs.
Project Vikas is also in the process of setting up an e-Readiness Centre in the cluster. Training programmes for the local independent software vendors are being conducted. Workshops for the CxOs and Directors of enterprises on ICT training are also being conducted. Workforce training programmes are also planned.
To enable business development of the enterprises, Project Vikas has envisaged a Web portal which would enable these businesses to connect with other business, and help them find customers as well.